Meticulous inspectors.
Robust systems.
State of the art technology.
Hydrobenz Industries Pvt. Ltd. builds quality into every step of our process:
- Estimating
- Order Entry
- Process Planning
- Programming
- Inbound Inspection
- In Process Inspection
- Final Inspection
- Shipping / Packaging
Quality Documentation Capabilities
Risk & Process Control Planning
Risk & Process Control Planning
- InspectionXpert Software for first article inspection reports with ballooned drawings.
- PFMEA and control plans.
- Process flow diagrams.
- Appearance reports, including pictures.
- Submission warrants.
- Submission to customer portals as required.
- Customer and government witness inspection common practices.
- Minitab software for process capability studies.
- Gage R & R studies.
- Rotor runout capability study example (0.02 mm or 0.0008-inch max).
Documentation Packages
- Inspection reports are both MVI produced, and customer supplied.
- Certification of conformance to prints and specifications.
- Material certifications and traceability.
- NDE reports (VT/MT/LP/X-ray), including inspector credentials.
- Destructive testing reports (tensile/elongation/yield/charpy/hardness/chemical analysis).
- Weld maps.
- Full outside process reports:
- Heat treat certification, furnace charts, furnace calibration.
- Paint certification and test reports.
- Chrome / Zinc/Nickel plating certification and test reports.
- Hard coat anodizing certification and test reports
- Submission to customer web portals when required.
- Inspection reports are both MVI produced, and customer supplied.
- Certification of conformance to prints and specifications.
- Material certifications and traceability.
- NDE reports (VT/MT/LP/X-ray), including inspector credentials.
- Destructive testing reports (tensile/elongation/yield/charpy/hardness/chemical analysis).
- Weld maps.
- Full outside process reports:
- Heat treat certification, furnace charts, furnace calibration.
- Paint certification and test reports.
- Chrome/Zinc/Nickel plating certification and test reports.
- Hard coat anodizing certification and test reports
- Submission to customer web portals when required.
Examples of Hard Gaging Capabilities
- ID and OD micrometres
- Fowler gages for checking ID’s and OD’s
- Profilometers and comparators to check surface finishes.
- Gage blocks for setting instruments/calibration and large granite tables for various measurements.
- Dial bore gages for checking ID’s
- Pi tapes for checking OD’s
- Depth micrometers for accurate length measurements.
- Several types and sizes of calipers for various measurements.
- Thread gages cover the majority of all thread sizes.
- Thread measuring wires, OD micrometers, thread pitch gages, and gage maker software for measuring shaft OD threads.
- Spherical balls, ID micrometers, thread pitch gages, and gage maker software measure large ID threads.
- Rotor runout capability study example (0.02 mm or 0.0008-inch max).
- Hardness testing is both portable and Brinell.
- Mechanical and electrical runout measurements on large shafts.
CMM Measurement Capabilities
Risk & Process Control Planning
Hydrobenz features the Mitutoyo, Japan make CMM that is programmable for repeat parts (decreasing final inspection time.)
All measuring equipment used to validate the product is calibrated
- Each piece of measuring equipment is calibrated at a scheduled interval.
- Calibration is done both externally and internally.
- All equipment has identification stickers for tracking purposes.
- The master list is maintained for calibration completion and monitoring due dates.
Excellity
Our Quality Assurance
At Hydrobenz Industries, we prioritize quality in every aspect of our operations. Our commitment to quality assurance is reflected in our rigorous standards and practices, ensuring that our products consistently meet or exceed industry expectations.
We employ a systematic approach to quality, which includes:
- Comprehensive Quality Checks: Every product undergoes thorough inspection and testing throughout the manufacturing process. Our quality assurance team conducts detailed assessments to guarantee that each component meets our high standards of excellence.
- Adherence to Standards: We adhere to internationally recognized quality standards, implementing best practices to maintain compliance. This commitment ensures that our products are reliable and safe for our customers.
Merisight
Our Quality Management System
Our quality management system is designed to foster continual improvement across all processes. Key elements of our system include:
- Regular Audits and Reviews: We conduct periodic audits to evaluate our processes and identify areas for improvement. These reviews help us maintain a proactive approach to quality management.
- Employee Training and Engagement: We invest in the ongoing training of our employees, ensuring they are equipped with the knowledge and skills necessary to uphold our quality standards. Engaged employees are vital to our success in delivering quality products.
- Customer Feedback Integration: We actively seek and incorporate customer feedback into our quality processes. This collaboration helps us refine our offerings and better meet customer needs.
At Hydrobenz Industries, our dedication to quality is unwavering. We strive to deliver exceptional products that foster customer satisfaction and loyalty, establishing us as a trusted partner in every industry we serve.
Credentials
Our Certificate
Flexibility of our quality system allows HYDROBENZ to custom tailor programs for a variety of industries. Our manufacturing and engineering group thoroughly reviews new projects and engages with our customers to ensure all expectations are met.
On Time Delivery
Improve Productivity
Enhance Human Skills
